Causes of uneven mixing during equipment operation:
Unstable feeding rate (e.g., material accumulation or intermittent feeding);
Worn impellers or improper design resulting in insufficient stirring intensity;
Insufficient mixing time, especially when materials differ greatly in properties (such as density and particle size);
Residual materials inside the equipment without cleaning, impairing the mixing performance of new batches.
Solutions for uneven mixing during equipment operation:
Adjust the feeding system to guarantee continuous and uniform feeding;
Replace worn impellers or optimize impeller design;
Extend mixing time and optimize parameters according to material characteristics;
Thoroughly clean the mixing chamber after each batch.
